Diamond Industrial Robots

How to Find a End Effector in Diamond ?

Whether the fabricator’s store is large or small, the Ironworker is the backbone. The Ironworker isn’t a single machine; it is five machines united into an engineering wonder. It has much more versatility than most people would imagine. The five working sections that are involved in the make-up of this machine are a punch, a section shear, a bar shear, a plate shear, and a coper-notcher.

A number of the cheaper ironworkers are constructed to employ a fulcrum where the ram shakes back and forth, constructing the punch go into the succumb at a small angle. This normally leads to the eroding of the punch and succumb on the front rims. The higher quality machines integrate a ram which moves in a direct vertical line and employs modifiable gibs and guidebooks to ensure a constant traveling route.

Injection Molding Cost

When you look for a End of Arm Tooling (EOAT)  that develop a End Effector in Diamond, looks for experience and not only pricing.

That devotes more life to the tooling, and allows the punch to penetrate the die right in the middle in order to capitalize on the machine’s total tonnage.

When looking for a design house that designs a End Effector in Diamond  don’t look just in Ohio , other States also have great providers.

Robot End Effector Gripper

Real-life AWS infrastructure cost optimization strategy

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Robotic System Integration

Summary:

Cabot Microelectronics used two different FactoryFix Experts for Robot System Integration to retrofit an existing Fanuc Robot Palletizing System that had been sitting unused in their facility due to an unsuccessful installation by the original Robot Integrator. Cabot found two qualified companies to do the work on-site at their facility in Aurora, IL by posting the project on www.factoryfix.com.

FactoryFix Experts:

Compass Automation & Elite Automation

Customer Benefits:

Full System Retrofit — went from an unsuccessful installation to fully operational automated system.

Automated Production — Elite Automation programmed the system to run unattended for 3 shifts.

Added Functionality —Elite Automation also modified the system to run an additional part number.

Technologies:

Refurbished Fanuc R-2000 robot with IR vision system

Fanuc ArcMate robot with custom ultra-sonic knife tool

ATI Tool Changer System

Custom designed Piab vacuum gripper End-of-Arm Tooling

Solution:

Compass Automation, Inc worked with Cabot Microelectronics to redesign a 2 robot system to de-palletize large bags of silica powder, cut-open the bags using an automated ultra-sonic knife, and dump the powder into a large hopper. The system had been sitting idle on the customer’s floor for over a year due to a poor execution by the initial Robot Integrator. Cabot used FactoryFix to find local automation companies that had the expertise to retrofit the system and get them back on track. After posting their first project under the End of Arm Tooling Design category, they were connected with Compass who quoted and eventually won the job. Compass designed and built a complicated vacuum gripper that accommodated two different product sizes. The gripper also had to be designed with automated flappers to mimic a human shaking the bag over the hopper to make sure all of the powdered silica got out of the bag. The second robot tool that Compass was hired to design was a custom ultra-sonic knife tool that was mounted on the refurbished Fanuc Arc-Mate 100 robot. This tool was designed for ArcMate robot to cut slits into the silica bag while the R-2000 robot was holding it with the vacuum gripper.

Jacek from Elite Automation programming the R-2000 robot.

Once the two EOAT’s were built and mounted to the robots, Cabot Microelectronics needed to find another local supplier to come in and program the system (Compass had a scheduling conflict). They posted the project request on FactoryFix and were connected with Elite Automation, an automation company based out of nearby Carol Stream. Although it was a complex system, Elite Automation wrote the program and successfully ran-off the system within two weeks. Elite has since been hired by Cabot Microelectronics several more times for program modifications and upgrades.

Project Video:

Custom Plastic Injection Molding

Obviously enough, one of the first things many people want to know when getting started with scrolling as a hobby is what saw to buy. Whether you are looking to purchase your first scroll saw, or you are looking to upgrade to a better one, there are many things to consider. In this article I will attempt to touch on all aspects so that you are able to make an informed decision. I will also make some recommendations based on personal experience and what I feel is the general consensus of the scroll sawyers I have discussed the matter with.

Important Considerations

Blade Changing and Blade Holders: The saw should accept standard 5" pinless blades. A lot of scrollwork simply cannot be done with a saw that requires pinned blades. While pinned blades have some advantages, they have one very big disadvantage: You can't cut any small inside detail cuts since you have to drill a very big hole to get the blade's pin through.

Also, how easy is it to change a blade? Is a tool required for this? Some scroll saw projects have hundreds of holes. This means you have to remove one end of the blade from the holder and thread it through the wood and re-mount it in the holder more times than you can count. Be sure the process is comfortable and relatively easy to do. A saw in which the arm can be raised and which holds itself in this position is most desirable as it makes this process much easier as do tool-less blade holders.

Variable speed: A great many saws offer variable speed and you should not have a problem finding this feature in any price range. Sometimes you will want to slow the blade down just to cut slower, other times you must slow it down to prevent the blade from burning the edges of the wood as you cut. Some scroll saws require belt changing to change speeds. Personally, I would highly recommend a saw an electronic speed control.

Vibration: Vibration is very distracting when cutting and must be kept to a bare minimum. Some saws inherently vibrate more by design. This feature tends to be very much dependent on the cost of the particular saw. Vibration can be reduced by mounting the saw to a stand. A sturdily mounted saw and heavier saw/stand combination will reduce vibration. Many companies offer stands purpose built for their saws.

Size Specifications: Manufacturers often list the maximum cutting thickness of their saws. Since this is always more than 2", you can ignore this as you likely will never want to cut anything thicker than that on a scroll saw.

The depth of the throat however is something you may want to consider if you think you will be cutting very large projects. A small throat will limit how big of a piece you can swing around on the table while you cut. For many this is not a very big deal since it is somewhat difficult and unpleasant to swing around a big piece of wood on a scroll saw. This limit can also be circumvented by the use of spiral blades which don't require the work to be rotated at all.

A most notable difference between the Excalibur and other saws is that the head of the saw tilts rather than the table. This is a nice advantage if you intend to do a lot of angled cutting. The one feature that I personally am leery about is that you only have a quick release for the tension at the front of the saw's upper arm and the fine adjustment is at the back of the arm. This is a relatively recent change to the saw however I have not seen any negative feedback about this setup. Theoretically, once you have set the fine adjustment, you don't have to adjust it very often and you just need the quick release when undoing/redoing the blade to feed it through your project.

These saws are manufactured by General International, which has a reputation for quality.

Other notable mentions RBI and Eclipse both offer high end saws with great performance and low vibration. You may want to check these saws out if you can afford them. Since they are out of most people's price range, I have not heard a whole lot of feedback on them. In my opinion, many of these models do however have inconveniently located controls and/or require tools for blade changes which do give me cause for concern.

Hegner offers four different models starting at about $700 and going all the way to $2400. The lowest end model "Multimax 14-E" is only single speed which I would definitely stay away from. In my opinion there are several better choices for a comparable or cheaper price. The $2400 industrial "Polymax" model requires belt changing to change the speed which is an inconvenience. Because of this issue and the high price tag, I would only consider this model for a truly industrial purpose. This leaves us with the Mutimax 18-V and 22-V models to consider.

All Hegner saws require tools for blade changes. This fact, in addition to what I would personally consider an inconvenient control layout would make me think twice about a Hegner. That being said, most people who own Hegners are very happy with the quality and usability of their saws. Since I have not personally used one, I will leave this matter for your further consideration if you can afford a saw in this price range.

Conclusion

I hope this article has provided you with enough information to allow you to make the best possible investment of your money so that you can start with or upgrade to a scroll saw that will provide you years of scrolling pleasure.

Robot End Effector Gripper

You Can Find a EOAT in Diamond here:

 



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