How to Find a Injection Molding Machine in Apple Creek ?
Whether the fabricator’s store is large or small, the Ironworker is the backbone. The Ironworker isn’t a single machine; it is five machines united into an engineering wonder. It has much more versatility than most people would imagine. The five working sections that are involved in the make-up of this machine are a punch, a section shear, a bar shear, a plate shear, and a coper-notcher.
A number of the cheaper ironworkers are constructed to employ a fulcrum where the ram shakes back and forth, constructing the punch go into the die at a small angle. This normally leads to the eroding of the punch and succumb on the front rims. The higher quality machines incorporate a ram which moves in a direct vertical line and utilizes modifiable gibs and guides to guarantee a constant traveling path.
When you look for a End of Arm Tooling (EOAT) that develop a Injection Molding Machine in Apple Creek, looks for experience and not only pricing.
That dedicates more life to the tooling, and allows the punch to penetrate the succumb right in the middle in order to capitalize on the machine’s total tonnage.
When looking for a design house that designs a Injection Molding Machine in Apple Creek don’t look just in Ohio , other States also have great providers.
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The importance of automation and robots in all manufacturing industries is growing. Industrial robots have replaced human beings in a wide variety of industries. Robots out perform humans in jobs that require precision, speed, endurance and reliability. Robots safely perform dirty and dangerous jobs. Traditional manufacturing robotic applications include material handling (pick and place), assembling, painting, welding, packaging, palletizing, product inspection and testing. Industrial robots are used in a diverse range of industries including automotive, electronics, medical, food production, biotech, pharmaceutical and machinery.
The ISO definition of a manipulating industrial robot is "an automatically controlled, reprogrammable, multipurpose manipulator". According to the definition it can be fixed in place or mobile for use in industrial automation applications. These industrial robots are programmable in three or more axes. They are multi-functional pieces of equipment that can be custom-built and programmed to perform a variety of operations.
Industrial robots fill the need for greater precision, reliability, flexibility and production output in the increasingly competitive and complex manufacturing industry environment.
This job is among one of my favorites. It’s because the entire project was mine. I started by going out to their facility and seeing their inefficiencies. One cell that they were very excited to revamp was their Silica dump cell. I was able to come up with the initial concept, quote the project for materials and labor, and then do the engineering myself. I did, not only the mechanical design and detailing, but also the electrical and pneumatic schematics. I felt in charge of the whole thing- high risk, but high reward.
A HUGE 6 axis robot (ok, not that huge, I’ve used bigger) but an R2000 robot picks up these paper bags filled with Silica. The end-of-arm-tooling (EOAT) used vacuum suction to hold onto the bag.Solidworks Rendering of EOAT
It bring it over to a hopper, where a smaller robot uses a knife to cut the bags. The larger robot then flips it’s tooling to dump the Silica into a hopper. Seems pretty simple and for the most part it was. However, the Silica is so densely packed into the bags that even when the bags were cut wide open, the Silica wouldn’t dump. To help the Silica loosen and fall, we stick needles into the bag and blow air through these probes which moves the Silica powder around. We then (for a lack of engineering terms) flap the bag to further empty the Silica. It may sound tedious, but any powder or residue left in the bag is money wasted for the company.
An SMC slide cylinder pushed the air probes through the paper bag, and the fittings attached to the other side provided air to go through to the holes in the probe.
Another part of the project was to add a tool changer to the smaller robot. It was originally just equipped with the knife, but by adding a tool changer with a “Silica break tool” the robot was able to then go into the hopper and break up large clumps of Silica helping the contents of the hopper drain. Imagine a giant potato smasher. (Which is in fact what we ended up often calling the tool.)Potato Smasher Robot
I had a lot of fun working with my machinist and builder on this project. I did everything I could to help them succeed, but also knew they had my back on this as well. I understand that that dynamic not all that common in the work place, so I really appreciated it. The install is happening currently and now the programmer is up to bat. The EOAT has a camera and laser to locate the bag. The camera locates the XY location of the bag and the laser the Z (height) location. I can’t wait for the tooling to be fully power, programmed, and running. I really think the customer will be happy with this addition.
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