Bellevue Gripper

How to Find a Plastic Injection Molding Machine in Bellevue ?

Whether the fabricator’s shop is large or small, the Ironworker is the backbone. The Ironworker isn’t a single machine; it is five machines united into an engineering wonder. It has much more versatility than most people would imagine. The five working sections that are involved in the make-up of this machine are a punch, a section shear, a bar shear, a plate shear, and a coper-notcher.

A number of the cheaper ironworkers are constructed to employ a fulcrum where the ram shakes back and forth, making the punch go into the succumb at a small angle. This normally leads to the eroding of the punch and die on the front rims. The higher quality machines integrate a ram which moves in a direct vertical line and employs modifiable gibs and guidebooks to ensure a constant traveling path.

Injection Moulding Manufacturers

When you look for a End of Arm Tooling (EOAT)  that develop a Plastic Injection Molding Machine in Bellevue, looks for experience and not only pricing.

That devotes more life to the tooling, and allows the punch to penetrate the succumb right in the middle in order to capitalize on the machine’s total tonnage.

When looking for a design house that designs a Plastic Injection Molding Machine in Bellevue  don’t look just in Michigan , other States also have great providers.

Injection Molding Cost

Vacuum Pump Repair

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Robotic System Integration

Summary:

Cabot Microelectronics used two different FactoryFix Experts for Robot System Integration to retrofit an existing Fanuc Robot Palletizing System that had been sitting unused in their facility due to an unsuccessful installation by the original Robot Integrator. Cabot found two qualified companies to do the work on-site at their facility in Aurora, IL by posting the project on www.factoryfix.com.

FactoryFix Experts:

Compass Automation & Elite Automation

Customer Benefits:

Full System Retrofit — went from an unsuccessful installation to fully operational automated system.

Automated Production — Elite Automation programmed the system to run unattended for 3 shifts.

Added Functionality —Elite Automation also modified the system to run an additional part number.

Technologies:

Refurbished Fanuc R-2000 robot with IR vision system

Fanuc ArcMate robot with custom ultra-sonic knife tool

ATI Tool Changer System

Custom designed Piab vacuum gripper End-of-Arm Tooling

Solution:

Compass Automation, Inc worked with Cabot Microelectronics to redesign a 2 robot system to de-palletize large bags of silica powder, cut-open the bags using an automated ultra-sonic knife, and dump the powder into a large hopper. The system had been sitting idle on the customer’s floor for over a year due to a poor execution by the initial Robot Integrator. Cabot used FactoryFix to find local automation companies that had the expertise to retrofit the system and get them back on track. After posting their first project under the End of Arm Tooling Design category, they were connected with Compass who quoted and eventually won the job. Compass designed and built a complicated vacuum gripper that accommodated two different product sizes. The gripper also had to be designed with automated flappers to mimic a human shaking the bag over the hopper to make sure all of the powdered silica got out of the bag. The second robot tool that Compass was hired to design was a custom ultra-sonic knife tool that was mounted on the refurbished Fanuc Arc-Mate 100 robot. This tool was designed for ArcMate robot to cut slits into the silica bag while the R-2000 robot was holding it with the vacuum gripper.

Jacek from Elite Automation programming the R-2000 robot.

Once the two EOAT’s were built and mounted to the robots, Cabot Microelectronics needed to find another local supplier to come in and program the system (Compass had a scheduling conflict). They posted the project request on FactoryFix and were connected with Elite Automation, an automation company based out of nearby Carol Stream. Although it was a complex system, Elite Automation wrote the program and successfully ran-off the system within two weeks. Elite has since been hired by Cabot Microelectronics several more times for program modifications and upgrades.

Project Video:

Injection Molding Cost

There are many different types of ergonomic garden tools. This article will cover a few of the most common ergonomic garden tools available, and will also mention a few things to look for when shopping for the tool that's right for you.

Ergonomic Hand Garden Tools

In the smaller range of ergonomic hand tools, the most common design trait is a curved handle. I've seen this design also called a radial handle. Traditional hand gardening tools force you to strain the angle of your wrist downward as you grip and push the tool into the soil. Ergonomic garden tools have a curved handle that looks like a pistol grip. This allows you to keep your wrist straight and in-line with your forearm. You than can make a much stronger fist and put more weight and strength into the tool without straining the joints or tendons of your wrist.

Another innovative design uses a straight handle shaft, about 12 inches long, that straps securely to your forearm, just below your elbow, and then uses a perpendicular grip handle at the level of your hand that you can grasp. This is a great design for individuals that have some level of disability or suffer from arthritis, because you can make use of the strength of your entire arm, distributing the weight and force throughout, instead of on your wrist and hand. You will also significantly increase the force of work you can exert on the garden tool.

1. Strength

Both the handle and tool head should be strong. Some manufacturers use a lightweight steel shaft that is coated. Others will use a professional grade fiberglass that is both lightweight and strong. Strength and weight are key to good quality ergonomic garden tools.

2. Weight

As just mentioned, weight is an important factor. There are designs that are both durable and very strong, but also light weight. You do not want to work with a heavy tool. Repetitive movements over a period of time will bring more fatigue and increase chances of injury if you use a heavy tool.

3. Quality Construction

Buying an 89 cent, two liter bottle of off-brand soda may be a good idea, but buying inexpensive, off-brand ergonomic garden tools is usually not. Cheap metals, flimsy tool attachments, weak handles, etc., are factors you need to stay away from. Pay for high quality and life-long warranties, and you will use your tools for years.

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By Dan Fenstemaker, Inventor of the Original INTELETOOL

Injection Moulding Manufacturers

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Bellevue Industrial Robots

How to Find a Robotic Arm in Bellevue ?

Whether the fabricator’s shop is large or small, the Ironworker is the backbone. The Ironworker isn’t a single machine; it is five machines united into an engineering wonder. It has much more versatility than most people would imagine. The five working sections that are involved in the make-up of this machine are a punch, a section shear, a bar shear, a plate shear, and a coper-notcher.

A number of the cheaper ironworkers are constructed to employ a fulcrum where the ram shakes back and forth, making the punch go into the succumb at a small angle. This normally leads to the erosion of the punch and die on the front rims. The higher quality machines integrate a ram which moves in a direct vertical line and employs modifiable gibs and guides to ensure a constant traveling path.

End Of Arm Tooling Parts

When you look for a End of Arm Tooling (EOAT)  that develop a Robotic Arm in Bellevue, looks for experience and not only pricing.

That dedicates more life to the tooling, and allows the punch to penetrate the succumb right in the middle in order to capitalize on the machine’s total tonnage.

When looking for a design house that designs a Robotic Arm in Bellevue  don’t look just in Ohio , other States also have great providers.

Plastic Injection Machine

Financial Talent is Pivoting to Blockchain and Crypto Startups

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The importance of automation and robots in all manufacturing industries is growing. Industrial robots have replaced human beings in a wide variety of industries. Robots out perform humans in jobs that require precision, speed, endurance and reliability. Robots safely perform dirty and dangerous jobs. Traditional manufacturing robotic applications include material handling (pick and place), assembling, painting, welding, packaging, palletizing, product inspection and testing. Industrial robots are used in a diverse range of industries including automotive, electronics, medical, food production, biotech, pharmaceutical and machinery.

The ISO definition of a manipulating industrial robot is "an automatically controlled, reprogrammable, multipurpose manipulator". According to the definition it can be fixed in place or mobile for use in industrial automation applications. These industrial robots are programmable in three or more axes. They are multi-functional pieces of equipment that can be custom-built and programmed to perform a variety of operations.

Industrial robots fill the need for greater precision, reliability, flexibility and production output in the increasingly competitive and complex manufacturing industry environment.

Eoat Gripper

This job is among one of my favorites. It’s because the entire project was mine. I started by going out to their facility and seeing their inefficiencies. One cell that they were very excited to revamp was their Silica dump cell. I was able to come up with the initial concept, quote the project for materials and labor, and then do the engineering myself. I did, not only the mechanical design and detailing, but also the electrical and pneumatic schematics. I felt in charge of the whole thing- high risk, but high reward.

A HUGE 6 axis robot (ok, not that huge, I’ve used bigger) but an R2000 robot picks up these paper bags filled with Silica. The end-of-arm-tooling (EOAT) used vacuum suction to hold onto the bag.

Solidworks Rendering of EOAT

It bring it over to a hopper, where a smaller robot uses a knife to cut the bags. The larger robot then flips it’s tooling to dump the Silica into a hopper. Seems pretty simple and for the most part it was. However, the Silica is so densely packed into the bags that even when the bags were cut wide open, the Silica wouldn’t dump. To help the Silica loosen and fall, we stick needles into the bag and blow air through these probes which moves the Silica powder around. We then (for a lack of engineering terms) flap the bag to further empty the Silica. It may sound tedious, but any powder or residue left in the bag is money wasted for the company.

An SMC slide cylinder pushed the air probes through the paper bag, and the fittings attached to the other side provided air to go through to the holes in the probe.

Another part of the project was to add a tool changer to the smaller robot. It was originally just equipped with the knife, but by adding a tool changer with a “Silica break tool” the robot was able to then go into the hopper and break up large clumps of Silica helping the contents of the hopper drain. Imagine a giant potato smasher. (Which is in fact what we ended up often calling the tool.)

Potato Smasher Robot

I had a lot of fun working with my machinist and builder on this project. I did everything I could to help them succeed, but also knew they had my back on this as well. I understand that that dynamic not all that common in the work place, so I really appreciated it. The install is happening currently and now the programmer is up to bat. The EOAT has a camera and laser to locate the bag. The camera locates the XY location of the bag and the laser the Z (height) location. I can’t wait for the tooling to be fully power, programmed, and running. I really think the customer will be happy with this addition.

Injection Molding Materials

You Can Find a EOAT in Bellevue here:

 



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